Machineries
© Copyright Santhi Casting Works. All Right Reserved.
 
01. Pattern Shop
 
Sl.No Description Qty.
A Surface Plate 1000 MM x 1000 MM 1 No.
B Height Gauge 600 MM 1 No.
C Digital Vernier Caliper 200 MM 1 No.
D Veriner Caliper 300 MM 1 No.
E Depth Vernier Caliper 300 MM 1 No.
F Drilling Machine 1 No.
G Dial Gauge (0-10 MM Range) 1 No.
H Micrometer 0 - 25, 25 - 50, 75 - 100, 50 - 150 (Each) 1 No.

 
02. Moulding
 
Sl.No Description Qty.
A Fully Mechanised Plant with High Speed Intensive Mixer to meet our Capacity 1 No.
B Moulding Machines    
HPL HPL1 (520 x 400 x 130 - 180) 1 Pair
HPL HPL3 (520 x 400 x 130 - 180) 1 Pair
ARPA 450 - 1 Pair
ARPA 300 - 1 Pair
ARPA 900 - 1 Pair
C WBQ 3 - 1 Pair
D Moulding Box Sizes 600 x 600 x 350 / 150 mm 25 Sets
600 x 600 x 300 mm 100 Sets
520 x 400 x 130 - 180 mm 200 Sets
530 x 510 x 200 mm 100 Sets
530 x 510 x 150 mm 75 Sets
530 x 510 x 110 mm 150 Sets
500 x 500 x 200 mm 75 Sets
820 x 540 x 380 mm 50 Sets
Hand Moulding Max 2.5 Tons single piece may be produced.  
E Auto Travel arrangement of mould in pallets  

 
03. Core Shop
 
Sl.No. Description Qty.
A Electrical CO2 Gas Passer 1No.

 
04. Cranes
 
Sl.No. Description Qty.
01. 5 M.T Capacity EOT Crane 1 No.
02. 3 M.T Capacity EOT Crane 1 No.
03. 7.5 M.T Capacity EOT Crane 1 No.
04. 10 M.T Capacity EOT Crane 1 No.

 
05. Sand Testing Facilities
 
Sl.No. Description Qty.
A Rapid Moisture Tester 1 No.
B Permeablity Meter 1 No.
C Clay Washer 1 No.
D Universal Sand Strength Machine 1 No.
E Sand Rammer 1 No.
F Sieve Shaker 1 No.
G Mould Hardness Tester 2 Nos.

 
06. Melting
 
Sl.No. Description   Qty.
A Induction Furnace Medium Frequency - 500 Kgs & 250 Kgs - Inductotherm Make   Each 1 No.
B Induction Furnace Medium Frequency 1 Ton Capacity
Induction Furnace Medium Frequency 2 Ton & 1 Ton Dual track
 
2 Nos.
1 Unit
C Ladle   2 MT Capacity 1 No.
  1 MT Capacity 1 No.
  500 Kg Capacity 1 No.
  250 Kgs with Monorail Pouring System   1 No.


 
07. Laboratory
 
Sl. No. Description Qty.
A Direct Reading Vacuum Emission Spectrometer
(Fe, Ni, Cu - Base) 32 Channels (ARL Switzerland make 2002)
1 No.
B EPIMET - 2 Mettallurgical Microscope with Image Analyzer 1 No.
C Carbon and Sulfur Determination Apparatus 1 No.
D Muffle Furnace with Digital Indicator 1 No.
E Carbon Equivalent Meter with Temperature Measurement System 1 No.
F Immersion Type Pyrometer 1 No.
G Electronic Weighing Scale - 200 Gms Capacity with 0.1 gm Accuracy 1 No.


 
08. Physical Testing Laboratory
 
Sl. No. Description Qty.
A Brinell Hardness Tester 1 No.
B Universal Testing Machine - 100 Mts - WPM Make 1 No.
C Impact Testing Machine - 0 - 300 Joules - FIE Make 1 No.


 
09. Fettling
 
Sl. No. Description Qty.
A Shot Blasting - 1000 Kgs & 500 Kgs Hook Type with dust collector (Each) 1 No.
B Grinding Machines:  
  1) Bench Type 3 Nos.
  2) Corner Type 2 Nos.
  3) Flexible Type 1 No.
  4) Swing Frame 1 No.
C Screw Compressor - 7 Kgs per Sq. Cm "ELGI" - 500 CFM & 50 CFM 2 Nos.
  Screw Compressor - 7 Kgs per Sq. Cm "ATLAS COPCO" - 500 CFM 1 No


 
10. Weigh Bridge
 
Sl. No. Machine Qty. Others
Name Make type/Model
01 AVERY INDIA 25 To Capacity Weigh Bridge 1No. -

 
11. QC Facilities
 
Sl.No. Machine Qty Others
Name Make Type/Model
01 MITUTOYO JAPAN Profile Projector 1 No -
02 MITUTOYO JAPAN Vernier Caliper 10 Nos -
03 MITUTOYO JAPAN Depth Vernier Caliper 3 Nos -
04 MITUTOYO JAPAN Outside Micrometer 13 Nos Range 0 - 25 mm to 500 mm
05 MITUTOYO JAPAN Digital Caliper 2 Nos -
06 MITUTOYO JAPAN Inside Micrometer 6 Nos Range 0 - 25 mm to 500 mm
07 MMT INDIA Piston Caliper 2 Nos -
08 MITUTOYO JAPAN Dial Gauge 4 Nos -
09 MITUTOYO JAPAN Bore Dial Gauge 3 Nos Range 5 mm - 150 mm


 
CNC Machines
 
Sl. No. Machine Qty Traverse Length Others
Name Make Type/Model X axis Y axis Z axis
01 AUERBACH GERMANY Bed type CNC Milling with FAGOR Control 1 No Longitudinal - 2600 mm Gross 1000 mm Vertical - 1000 mm Universal Head/Vertical Plane 360(180)45 Plane - 360(180) Power - 42 Kw.
02 LAGUN SPAIN Bed type CNC Milling with FAGOR Control 1 No 1500 mm 750 mm 750 mm -
03 FANUC JAPAN CNC Wire cut Machine with "Fanuc OMC" Control 1 No 200 mm 300 mm 250 mm -
04 JSEDM TAIWAN Electric Discharge Machine NC 606 1 No 400 mm 300 mm 300 mm -
05 JSEDM TAIWAN Electric Discharge Machine NC 707 1 No 600 mm 500 mm 400 mm -


 
CNC Turning Centers
 
06 MAZAK JAPAN Turning centre
Siemens 802D Control
1 No 240 mm - 400 mm -
07 NAKAMURA JAPAN Turning centre
Siemens 802D Control
1 No 300 mm - 400 mm -
08 WMW GERMANY Turning centre
Siemens 802D Control
1 No 240 mm - 1000 mm -
09 PAVAN INDIA Turning centre
Fanuc 0i TB Control
1 No 240 mm - 400 mm -
10 WMW GERMANY Vertical Turning Centre
Fagor Control
1 No 500 mm - 600 mm -
11 BULLARD USA Vertical Turret Lathe 1 No 600 mm - 300 mm -


 
  Coventional Lathe   
 
Sl. No.   Machine   Qty.  Traverse Length    Others 
Name Make Type/Model X axis Y axis Z axis
12 KIRLSKAR INDIA Centre Lathe 1 No 250 mm - 1000 mm -
13 KWONGCHOW CHINA Bed type lathe 1 No 400 mm - 1000 mm -
14 SB 630 SWEEDEN Bed type Lathe with DRO 1 No 630 mm - 750 mm -
15 HERBERT 9 C INDIA Turret Lathe with DRO 1 NO 600 mm - 1000 mm -
16 HERBERT 9 C INDIA Turret Lathe with DRO 1 No 600 mm - 1000 mm -
17 HERBERT 9 C INDIA Turret Lathe with DRO 1 No 400 mm - 1000 mm -
18 HMT INDIA Centre Lathe 1 No 250 mm - 1200 mm -
19 HMT INDIA Centre Lathe 1 No 250 mm - 800 mm -
20 HMT NL 22 INDIA Centre Lathe 1 No 250 mm - 1000 mm  
21 HMT NL 22 INDIA Centre Lathe 1 No 250 mm - 1000 mm -
22 HMT FC 25 INDIA Hydraulic Turret Lathe 1 No 125 mm - 150 mm -


 
Milling Machine
 
23 LAGUN SPAIN Universal Milling Machine with DRo 1 No 750 mm 400 mm 500 mm -
24 LAGUN SPAIN Universal Milling Machine with DRo 1 No 750 mm 400 mm 500 mm -
25 AJAX SINGAPORE Copying Milling Machine 1 No 750 mm 400 mm 500 mm -
26 PEACOCK TAIWAN Milling Machine 1 No 750 mm 400 mm 500 mm -
27 KNET TAIWAN Milling Mackine 1 No 750 mm 400 mm 500 mm -
28 PE3EPHBIX CTAHKOB RUSSIA M3 Universal Milling Machine 1 No 1000 mm 500 mm 500 mm -
29 PE3EPHBIX CTAHKOB RUSSIA M3 Universal Milling Machine 1 No 1000 mm 500 mm 500 mm -
30 FRIDGE WERNER GERMANY M3 Universal Milling Machine 1 No 1000 mm 500 mm 500 mm -
31 ARCHADLE ENGLAND M3 Universal Milling Machine 1 No 1000 mm 500 mm 500 mm -


 
Special Machine
 
32 CHY TAIWAN Plano Milling Machine 1 No. 1250 mm 800 mm 500 mm  
33 WMW GERMANY Double Column Jig Boring Machine 1 No. 1100 mm 750 mm 500 mm  


 
Drilling Machine
 
34 GIRARDS GERMANY Radial Drilling Machine 1 No. - - - 2 1/2 Inch Spindle Capacity
35 BERGONZI ITALY Radial Drilling Machine 1 No. - - - 2 Inch Spindle Capacity


 
Grinding Machine   
 
36 CHEVALIER TAIWAN Surface Grinding Machine 1 No 600 mm 300 mm 300 mm -
37 JOENLIN TAIWAN Surface Grinding Machine 1 No 300 mm 150 mm 150 mm -
38 EDGEWIK ENGLAND Tool & Cutter Grinding Machine 1 No - - - -

 
Sawing Machine
 
39 HUNAN CHINA Sawing Machine 1 No - - - 200 mm Dia Capacity